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Towards Signed Distance Function based Metamaterial Design: Neural Operator Transformer for Forward Prediction and Diffusion Model for Inverse Design

1 Apr 2025arXiv:2504.01195links table onlyarchive 2025-07-28

Qibang Liu, Seid Koric, Diab Abueidda, Hadi Meidani, Philippe Geubelle

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The inverse design of metamaterial architectures presents a significant challenge, particularly for nonlinear mechanical properties involving large deformations, buckling, contact, and plasticity. Traditional methods, such as gradient-based optimization, and recent generative deep-learning approaches often rely on binary pixel-based representations, which introduce jagged edges that hinder finite element (FE) simulations and 3D printing. To overcome these challenges, we propose an inverse design framework that utilizes a signed distance function (SDF) representation combined with a conditional diffusion model. The SDF provides a smooth boundary representation, eliminating the need for post-processing and ensuring compatibility with FE simulations and manufacturing methods. A classifier-free guided diffusion model is trained to generate SDFs conditioned on target macroscopic stress-strain curves, enabling efficient one-shot design synthesis. To assess the mechanical response of the generated designs, we introduce a forward prediction model based on Neural Operator Transformers (NOT), which accurately predicts homogenized stress-strain curves and local solution fields for arbitrary geometries with irregular query meshes. This approach enables a closed-loop process for general metamaterial design, offering a pathway for the development of advanced functional materials.

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